PIVOT TYPE BANDSAW MACHINE:

1) History Of The BandSaw Machine:

The Bandsaw machine is the Primary need of any Engineering and Machine tools industry, Because the Basic Operation of any Metal is the CUTTING only. The Raw Material is required to be cut before any further operation on it. ( i.e. Turning, Milling, Shaping, Grinding etc. )

"Maxmen metal sawing co.," is manufacturing Horizontal Metal Cutting Bandsaw Machines since last more than 40 years. We are known by our Brand name " Maxmen " in the market.

The Low cost " Maxmen" Bandsaw machines are so Economical that Any small scale Industry also can afford it. The Bandsaw machine is Popularly by its Low Cutting cost & Maintenance free long Machine life.

We have various Models of the PIVOT TYPE BANDSAW MACHINES as per the Diameter of the Job.You can select the machine as per the size of the Job.

MODEL LX-0 - CUTTING CAPACITY 75 mm   MODEL LX-1 - CUTTING CAPACITY 175 mm
MODEL LX-1 HS-175 - CUTTING CAPACITY 175 mm   MODEL LX-1HS-200 - CUTTING CAPACITY 200mm
MODEL LX-10HS - CUTTING CAPACITY 250mm   MODEL LX-2 HS - CUTTING CAPACITY 300 mm
MODEL LX-3 HS - CUTTING CAPACITY 350 mm   MODEL LX-4 HS - CUTTING CAPACITY 400 mm
MODEL LX-5 HS - CUTTING CAPACITY 450mm    

HERE " HS " STANDS FOR " HEAVY DUTY HIGH SPEED" It indicates that Bandsaw Machine has special features of High Speed Cutting. The Band Speed is Higher than the normal Bandsaw machine. The worm Reduction Gear Box is of Heavy duty type. The Blade Guide system is made of Roller Bearings along with carbide tips Support.

So There are 6 different type of Bandsaw machines are available . Now the There are different models are available as per the size of the Job . The size of job ranges from 100mm , 175mm , 250mm , 300mm , 350mm , 400mm , 450mm , 500mm, 650mm,

800mm , 1000mm, 1500mm .So as per the Job size There are 12 no. different models of Bandsaw machines .

Now, Looking overall there are 30 different models of Bandsaw machines are manufactured by “ Laxmen metal sawing co.,” & “Lalita machine tools” together.

So the Curstmor can select the Bandsaw machine as per the Maximum size of his Job & Production requirement per day. The Proper Selection of Bandsaw machine as per the application , is very very important . There are so many cases occur that One get wrong selection of Bandsaw machine . So We always recommad to consult the manufacturer Or any techanicaly expert of Bandsaw machine for selecting the suitable Bandsaw machine.

So “ Maxmen “ Brand have 30 different type of models.All Bandsaw machines are inspected by Quality control engineer . The “Maxmen” group is dedicated to Best Quality , Best Workmanship and Best raw material ,So the “ Total Quality satisfaction to Custmor “ . The Motto of our group is “ 100% CUSTMOR SATISFACTION & TO GIVE BEST PRODUCT AT ECONOMICAL PRICE TO THE CUSTMOR

2) Comparison chart between Bandsaw & Hacksaw

BANDSAW HACKSAW

Endless Blade 

Straight Blade 

Endless Thin 0.5mm / 0.9mm 

Blade Straight Thick 1.5 mm Blade 

So it has less material wastage 

So it has more wastage

Bandsaw blade is cheaper. 

Hacksaw Blade is costly. . 

Blade has circulating movement & moves in one direction only. 

Blade has reciprocating Motion. 

In one cycle time, The blade has continuous cutting and no idle stroke. 

In one cycle time, Blade has only 1 power Stroke & 1 Idle stroke. 

So less cutting time due to blade is always in contact with the material & moving in one direction only. 

More cutting time because cutting per cycle is less. 

Less power consumption due to continuous cutting. 

More power consumption due idle stroke.

Arm has swing type action for smoother & 
faster cutting of larger section. 

Has no swing action. 

Efficient Self-Centering Vice for job Clamping. 

No Self-centering vice 

Optional swivel vice for angular cutting. 

No Swivel vice 

Easy - Precise & Adjustable gravity feeding
control.. 

Has hydraulic feeding 

Has hydraulic feeding Makes Optimum use of Bandsaw Blade. Since it can be re-welded so many times.

Hacksaw Blade.- Once Broken - It cannot be 
reused or re-weld. 

Has heavy duty worm reduction drive. 

Has cam type gear drive. 

Good Parallelism in cutting due to adjustable
Blade guide. 

Fix Blade Guide. Taper cannot be adjusted. 

Each & Every parts of the machine is easily
replaceable & repairable.

Hacksaw is very difficult to repair & maintain

3) SPECIAL FEATURES OF BANDSAW MACHINE

SAVING OF TIME + POWER + MATERIAL

  • Less power consumption compared to Hacksaw
  • Efficient self Centering Vice.
  • Continuous Cutting by Means of Circular Endless Blade
  • Smoother & Faster Cutting compared to Hacksaw
  • Easy & Precise Gravity Manual Feed Control
  • Makes Optimum use of the blade due to Re-welding of Blade 
  • Special Swing cut Operation to cut larger Section.
  • Optional Swivel Vice for 30o / 45o / 60o Angular Cutting. 
  • Specially Designed heavy duty Gear box.
  • Blade Guide Made for Bearing & Carbide Tips.
  • Less Material Wastage due to Lesser Blade Thickness.
  • Good Parallelism compared to Hacksaw Machine.

4) Technical Specification

CUTTING CAPACITY 

MODEL LX-0 LX-1 LX-1 HS LX-10 HS LX-2 HS LX-3 HS LX-4 HS LX-5 HS
Round mm 75 175 175 250 300 350 400 450
Square mm 75 x 75 150 x 150 150 x 150 200 x 200 250 x 250  300 x 300 350 x 350 400 x 400

DRIVE 

Drive Motor 0.5 H.P.
1440 RPM
0.5 H.P.
1440 RPM
1.0 H.P.
1440 RPM
1.5 H.P.
1440 RPM
2 H.P.
1000 RPM
2 H.P.
1000 RPM
2 H.P.
1000 RPM
2 H.P.
1000 RPM
Coolant Pump 0.15 H.P. 
440 Volts
0.15 H.P. 
440 Volts
0.15 H.P. 
440 Volts
0.15 H.P. 
440 Volts
0.15 H.P. 
440 Volts
0.15 H.P. 
440 Volts
0.15 H.P. 
440 Volts
0.15 H.P. 
440 Volts
Blade Speed
Meter/minute
25 / 30 / 35 25 / 30 / 35 20 / 35 20 / 35 20 / 35 20 / 35 15 / 35 15 / 35
    55 / 75 55 / 75 55 / 75 55 / 75 55 / 75 55 / 75

DIMENSIONS

BandSaw Blade -
mm
2540 x 20 x 0.9 2540 x 27 x 0.9 3000 x 27 x 0.9 3505 x 27 x 0.9 3760 x 27 x 0.9 4100 x 34 x 1.1 4420 x 34 x 1.1 4570 x 41 x 1.3
Floor Space
L x W x H mm
1500 x 570 x870 1500 x 570 x870 1630 x 580 x895 2300 x 822 x 1000 2400 x 830 x 1050 2650 x 830 x 1200 2700 x 830 x 1200 2750 x 830 x 1200
Net Weight kg 272 272 322 550 600 700 800 950
Packed
Weight kg.
381 Approx. 381 Approx. 431 Approx. 650 Approx. 700 Approx. 800 Approx. 950 Approx. 1000 Approx.

Note :- 

  • For optimum performance of the Bandsaw Machine. Bandsaw Blade should be selected as per the geometry and grade of the material.  Please consult Blade Manufacturer or refer our instruction manual. 
  • In view of continuous development, We reserve the right to change the design and / or dimensions with notice.

2.Pivot type Horizontal Metal cutting Bandsaw Machine with Auto lifting & Cutting feed controller.

Presently we have launched a New version in “PIVOT TYPE BANDSAW MACHINE”.

GENERALY in Pivot type Bandsaw machine , The lifting of cutting arm is manual .So after cutting the Job , one has to lift the cutting arm upto the job size .The Cutting Feed in manual Pivot type Bandsaw machine is “ Gravity – self weight” only. So the cutting feed is not uniform throout the Job size. It varies as per the Gravity – Weight of the Arm.

Now, In new development we have put a Electro-mechanical device which eliminates the Drawback of “ Gravity feeding “ and “ manual Arm lifting” . In this arrangement The Cutting feed can adjusted precisely as per the Grade of material .The Cutting feed is controlled by Infinitely variable speed drive . It can be increased OR decreased as in the case of Hydraulic feeding .

More soever after cutting of the Job , The machine arm gets Lifted automatically upto the Job size OR setting of upper Limit switch.

This is very low cost solution for those custmor who wants the advantages of “ Hydraulic Double column Bandsaw machines “ but cannot afford the price of this high value machine.

AUTO LIFTING & CUTTING FEED ADJUSTMENT DEVICE : This arrangement makes the pivot type Bandsaw machine more Precise & vibration free . So the life of Bandsaw blade is increased and the cutting accuracy will be much much better than conventional pivot type Bandsaw machine.

THIS ATTACHMENT CONSISTS OF -

  1. DRIVE MOTOR WITH REDUCTION GEAR BOX
  2. LEAD SCREW & NUT
  3. ELECTRIC PANEL BOARD WITH VARIABLE FREQUENCY DRIVE
We have supplied Bandsaw machines with this type of device and It is found successful . The Custmor are getting exceelent result in cutting .
 
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